Henan Liyue New Energy Co., Ltd
Customizable 48V400Ah Forklift Lithium Battery
PRODUCT FEATURES
- Remote monitoring system (4G module) realizes data tracking and alarm information viewing.
- External display and alarm button to view battery data in real time and remind battery errors.
- Small and modular battery design, making it easy to repair and replacement.
- Support fast charging, 2-3 hours can be fully charged.
- Over 3000 cycles at 100%DOD.
- IP67 degree of protection.
Description
The customizable 48V 400Ah lithium battery for forklifts is engineered to provide robust, reliable, and efficient power for industrial lifting and material handling applications. Utilizing advanced lithium iron phosphate (LiFePO4) technology, this battery offers enhanced performance, safety, and longevity compared to traditional lead-acid batteries. Here are its key features and specifications:
Key Features:
- High Capacity Options:
- 300Ah, 400Ah, 500Ah: Available in multiple capacities to suit different energy requirements and ensure ample power for extended periods.
- Integrated Smart Battery Management System (BMS):
- Advanced Monitoring: Continuously monitors voltage, current, temperature, and state of charge (SOC) to optimize performance and longevity.
- Enhanced Safety: Provides over-voltage, under-voltage, over-current, short-circuit, and thermal protection to ensure safe operation.
- Cell Balancing: Ensures uniform charge and discharge cycles across all cells, improving efficiency and extending battery life.
- High Performance:
- Stable Voltage: Maintains a stable 48V output, suitable for high-power applications.
- Fast Charging and Discharging: Supports rapid charging and high discharge rates, reducing downtime and enhancing operational efficiency.
- Safety and Reliability:
- LiFePO4 Chemistry: Utilizes lithium iron phosphate (LiFePO4) technology, known for its thermal stability, safety, and long cycle life.
- Robust Design: Built to withstand harsh industrial environments and provide reliable performance in a wide range of conditions.
- Maintenance-Free:
- No Regular Maintenance Required: Unlike lead-acid batteries, this lithium battery does not require regular watering or maintenance, reducing operational costs.
- Easy Integration:
- Plug-and-Play: Designed for easy integration into existing systems, minimizing installation time and complexity.
- Easy Integration:
- Tailored Specifications: Can be customized to meet specific forklift requirements, including size, shape, and connector types.
- Modular Construction: Allows for flexibility in capacity adjustments and easy maintenance.
Specifications:
- Voltage: 48V
- Capacity: 400Ah (customizable based on requirements)
- Battery Type: Lithium Iron Phosphate (LiFePO4)
- Cycle Life: >3500 cycles at 80% DoD
- Operating Temperature: -20°C to 60°C
- BMS Features: Over-voltage protection, under-voltage protection, over-current protection, short-circuit protection, thermal protection, cell balancing
- Charging Time: Fast charging capability (exact time depends on charger specifications)
- Discharge Rate: High discharge rate suitable for heavy-duty applications
- Dimensions and Weight: Customizable based on specific forklift model and space constraints
Item | |
System voltage | 48V |
Nominal Voltage: | 51.2V |
Chemistry: | LiFePO4 |
kWh Capacity: | 20.48kWh |
Ah Capacity: | 400Ah |
Charging Voltage Range: 55.6 – 58V | 40V ~ 58.4V |
Max Continuous Discharge Current | 300A |
Charge method(CC/CV) | Standard 100A×4hrs Quick 150A×3hrs |
Size | 760mm x 475mm x461mm (L x W x H) not include counterweight |
Weight | 245kg not include counterweight |
Charge Temperature Range: | 32°F – 113°F (0°C – 45°C) |
Discharge Temperature Range: | -4°F – 140°F (-20°C – 60°C) |
Optimal Discharge Temperature Range: | 59°F – 95°F (15°C – 35°C) |
IP Protection | IP67 |
Remote control | 4G module |
Applications:
- Forklifts: Providing reliable and efficient power for electric forklifts in warehouses, distribution centers, and manufacturing facilities.
- Material Handling Equipment: Suitable for other industrial lifting and material handling equipment such as pallet jacks and stackers.
- Warehouse Automation: Powering automated guided vehicles (AGVs) and other automated systems in warehouse settings.
- Industrial Machinery: Applicable for various industrial machines requiring a robust and reliable power source.
FAQs
Using lithium battery to replace lead acid battery, you need to consider capacity, power, and size requirements, as well as making sure you have the right charger.
On average Lithium-Ion batteries weight 5 times less than standard lead acid battery. Using life is 3-4 times longer than lead-acid batteries, without losing effectiveness over time.
Our LiFePO4 batteries have passed mandatory safety tests and have excellent chemical and mechanical structures. Safety performance tests include external short circuit tests, free fall, mechanical shock, high temperature, extrusion, overcharge, etc. The batteries do not catch fire or explode, greatly reducing the possibility of any harm. It is also worth mentioning that they are non-toxic, non-polluting, do not contain rare earth metals, and are environmentally conscious.
Lithium Iron Phosphate (LifePO4) batteries can be cycled from 3000 to 7000 times. If you cycle the battery daily with an 80% DoD (Depth of Discharge), then you can get even more than 10 years of use from your battery.
We suggest 80%DOD when using battery. When the battery capacity is less than 20% of the rated capacity, please charge it. This will help extend the using life. Charge temperature at 0-45℃ is good for battery.
- One-year warranty for battery cells
- three-year warranty for power battery packs
- five-year warranty for energy storage battery packs
- We also provide humanized extended warranty services, and have professionals follow up the whole process.